About Hightex

About Hightex

Hightex is a classic spin-off from the Institute for Polymer Research in Dresden. Here, in the 1990s, the idea was born to place carbon fibres for the production of semi-finished products for lightweight components using an embroidery technology. This led to the invention and development of today's Tailored Fibre Placement (TFP) technology. As good market opportunities became apparent in co-operation with the industry, we founded the company Hightex Verstärkungsstrukturen GmbH in 1998.

„Always a little bit better“

Hightex Reinforcing Structures GmbH

Hamburger Ring 9 D-01665 Klipphausen

Contact person:

Dr Dirk Feltin

Your contact person

12/2022
1 (1)

Production start of hV-TFP for large series

09/2022

Assembly and series release line 8 / automotive production

11-12/2021

Assembly and series release line 7 / automotive production

8-9/2021
1 (2)

Assembly and series release line 6 / automotive production

12/2022
1 (1)

Production start of hV-TFP for large series

09/2022

Assembly and series release line 8 / automotive production

11-12/2021

Assembly and series release line 7 / automotive production

8-9/2021
1 (2)

Assembly and series release line 6 / automotive production

4/2021

Construction of semi-automated prototype TFP system for industrial applications in large-scale production/ development hV-TFP

11/2020
1 (3)

Commissioning PV system 234kvP / 65% Own power consumption

09-10/2020

Relocation of automotive production to new production facility „An der Novisol 3“ / line 1-5/ dissolution of plant section 2

6/2020

Start of series space production

06/2019
1 (4)

Construction of new automotive production facility 3000sqm production area, warehouse and office wing

2019

20th company anniversary

2016

Establishment of space division BT1 / start of production of Ariane 6 space components

2015
1 (5)

Move into extension building and new social building, part 1 aviation production 2000sqm

2015

Opening of plant section 2 / rental property at Dresdner Strasse 3 (1500 square metres) Automotive production (automated production lines)

2014
1 (6)

Start of series production of Window Frame A350-1000 (TFP technology)

2013
1 (7)

Start of series production preform for floor structure A350 / EFW

2010
1 (8)

Start of series production Window Frame A350-900 (TFP technology/wrapping)

2009

QS certification according to aviation standard DIN EN 9100

2006
1 (9)

Move to Klipphausen production facility (1400 square metres)

2002
1 (10)

Start of series production Roof structure / Eurocopter Germany

2001
2001

QS certification according to DIN ISO 9001
Start of first series production (KUKA)

1998

Foundation of Hightex Verstärkungsstrukturen GmbH

1993 - 1998
1993 - 1998

Development of the TFP process at the Institute of Polymer Research Dresden

Hightex News

Managing Director

Maurice Perret; Dr D. Feltin

Production facilities

Klipphausen

Plant section 1: 3500 square metres

Plant section 2: 4000 square metres

Employees

Engineers, technical assemblers, assembly staff, process suppliers,

Quality management representative (QMB), accounting, purchasing, in-house technician,

Production technician (no training occupations)

Production facilities Klipphausen

Plant section 1: 3,500 square metres

Vacancies

Plant section 1: 3,500 square metres

Contact & Location

Certified quality management

ISO 9001 certificate

ISO 9001 certificate

 Certified according to ISO 9001:2015

EN 9100 certificate

EN 9100 certificate

 Certified according to EN 9100:2018

IATF 16949 certificate

IATF 16949 certificate

 Certified according to IATF 16949:2016

Always a little bit better

We aspire to the highest quality, especially in our relationships with our customers, because their satisfaction is our common basis for long-term co-operation.

Our efficiency and transparency can be seen in the following topics, among others:

  • Paperless production
  • resource-saving, sustainable
  • digital, traceable
  • Databases linked to our customers on request

Environment & Energy

In connection with a project to analyse the energy efficiency of our company and identify potential for optimisation, we received the Saxon Commercial Energy Pass for forward-looking energy management in 2017. This is comparable to an energy audit in accordance with DIN EN 16247-1.

Saving electricity / PV system for own electricity consumption

  • Optimisation of ventilation system
  • Energy controlling/ load management
  • PV system with 65 % own power consumption
  • Self-sufficiency rate 27 %
  • CO2 savings since 11/2020 342 t (as at 23/03/2023)

Saving resources

  • Reusable packaging
  • Recycling of production-related waste
  • Clean waste separation / proper disposal
  • Return of disposable pallets as packaging material
  • 100 % Recycling of glass fabric remnants (set-up, code and roll change)
  • Preparation of offcuts - further processing as concrete reinforcement

Expertise & strengths

From a company with a start-up character, combined with an unusually high capacity for innovation, we have become one of the market leaders in the field of preforming in TFP technology. Over the years, we have explored and adapted many techniques and technologies. These include, for example, the coating of carbon fibres with powder binders, the cutting, shaping and joining of textiles, quality assurance issues and the automation of production processes for high volumes for applications in the automotive industry.

Dimensioning, development and series production of reinforcement structures and fibre composite components suitable for stresses.

  • Complete solutions: from the calculation to the finished component
  • Customised component properties: customised to your needs
  • Inexpensive production: through high productivity for large and small batches
  • QM system: due to high reproducibility of production and integrated measurement technology
Expertise & strengths
Hightex
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